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050-v40-ENVCSE02 RSA enVision Certified Systems(R) Engineer 4.0

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Test Code : 050-v40-ENVCSE02
Test Name : RSA enVision Certified Systems(R) Engineer 4.0
Vendor Name : RSA
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RSA RSA enVision Certified Systems(R)

Juniper Networks Earns RSA Secured(R) accomplice program Certification for Juniper Networks vGW virtual Gateway safety solution | Real Questions and Pass4sure dumps

SUNNYVALE, CA--(Marketwire - 02/18/eleven) - Juniper Networks (NYSE:JNPR - news) these days announced that it has joined the RSA Secured® partner program to certify interoperability between the Juniper Networks vGW virtual Gateway and the RSA enVision® from RSA® platform. This certification signifies that a technical partnership has been dependent to provide joint consumers enhanced compliance and administration features within each physical and virtual safety environments.The RSA enVision platform is designed to supply groups a single, built-in log management solution for protection advice and experience administration to simplify compliance, boost the effectivity and effectiveness of security operations and possibility mitigation, and optimize IT and network operations. The RSA enVision platform provides computerized collection, analysis, alerting, auditing, reporting and storage of IT log facts."effective safety and event management (SIEM) requires finished visibility into all site visitors flows including those inside virtualized environments and clouds," talked about Douglas Murray, senior vice president and accepted manager, protection company Unit at Juniper Networks. "taking part within the RSA Secured® associate software lets us bring a complete and actionable compliance graphic to our joint purchasers for the Juniper vGW digital Gateway and the RSA enVision solutions."The Juniper Networks vGW digital Gateway, according to expertise bought from Altor Networks, gives a constant, virtualization-conscious answer for personal and hybrid cloud deployments. The product's differentiated approach makes it possible for comprehensive safety and assurance that dissimilar digital machines (VM)s inside a single virtualized environment continue to be relaxed and remoted. additionally, vGW security-automation allows for elevated company and regulatory compliance oversight by way of regulating the creation and movement of VMs within inner most and hybrid environments."we're blissful to welcome Juniper to the RSA Secured companion program. Our collaboration is in direct response to starting to be commercial enterprise concerns about relocating sensitive workloads to virtualized environments," observed Ted Kamionek, vp, company construction at RSA. "Our interoperability will aid assure purchasers relocating vital business purposes to the cloud excessive-efficiency and scalable safety management."in regards to the RSA Secured accomplice ProgramThe RSA Secured companion software is among the biggest and longest-operating technology alliance courses of its classification, bringing more than 1,000 complementary options throughout more than 300 organizations together. RSA SecurID®, RSA® access manager, RSA® Adaptive Authentication, RSA® Digital certificates options, RSA® Hybrid Authenticators, RSA enVision®, RSA® Federated identity supervisor and RSA® Key manager Suite certification courses bring introduced assurance to purchasers that their options are certified as interoperable to help them achieve quicker time to deployment and decrease universal can charge of possession. The RSA Secured companion program reflects RSA's dedication to using inventive collaboration across the industry and help requirements-primarily based interoperability with its assistance-centric security options to aid offer protection to suggestions, identities and infrastructures.About Juniper Networks Juniper Networks is in the enterprise of network innovation. From gadgets to records centers, from consumers to cloud providers, Juniper Networks supplies the software, silicon and techniques that transform the event and economics of networking. more information can be found at Juniper Networks ( Networks and Junos are registered emblems of Juniper Networks, Inc. within the u.s. and other nations. The Juniper Networks and Junos emblems are logos of Juniper Networks, Inc. RSA, EMC, enVision, SecurID are either registered emblems or emblems of EMC enterprise within the united states and/or different countries. All other emblems, provider marks, registered trademarks, or registered carrier marks are the property of their respective house owners.

severe Networks Joins RSA Secured(R) companion application to prolong community-broad security | Real Questions and Pass4sure dumps

TMCNet: Extreme Networks Joins RSA Secured(R) Partner Program to Extend Network-Wide Security

SANTA CLARA, CA, Apr 08, 2010 (MARKETWIRE via COMTEX) -- extreme Networks, Inc. (NASDAQ: EXTR) nowadays introduced that it has joined the RSA Secured(R) companion application to certify interoperability between its ExtremeXOS(R) working gadget and the RSA enVision(R) security suggestions and event administration platform from RSA, The protection Division of EMC (NYSE: EMC). Certification establishes technical interoperability to promote extra pervasive, network-extensive security solutions.intense Networks subsequent era modular working system, ExtremeXOS, grants reducing-facet security aspects, including awareness of user and device id, authentication, encryption, integrity and protection, bendy file-primarily based coverage language, and XML throughout severe Networks finished portfolio of high efficiency BlackDiamond(R) and Summit(R) switches.

"Extending community and protection features throughout the network infrastructure and surrounding platforms is a win for our mutual customers," said Huy Nguyen, director of product advertising and marketing for excessive Networks. "utilizing clever stream statistics and adventure counsel from our switching systems, throughout the spine and fringe of the community, and lengthening interoperability to RSA's enVision platform, offers increased visibility into security and community hobbies, enabling community directors to reply at once, accurately and decisively." "we are completely happy to crew up with intense Networks to support meet the unique wants of the enterprise by way of presenting joint customers with a next technology modular operating gadget that has proved to enable a clear route for protection and counsel adventure administration," pointed out Ted Kamionek, vp, company building & Technical Alliances at RSA. "This inventive collaboration gives one more critical step ahead in helping to highest quality offer protection to the corporation's guidance, identities and infrastructures." The RSA enVision platform is designed to supply organizations a single, integrated answer for safety information and event management to simplify compliance, raise security operations, and optimize IT and network operations. The RSA enVision solution provides computerized assortment, evaluation, and reporting of log and experience information.

in regards to the RSA Secured accomplice program The RSA Secured accomplice software is one of the biggest and longest-working know-how alliance classes of its classification, bringing over 1,000 complementary solutions across more than 300 organizations together. RSA SecurID(R), RSA(R) access supervisor, RSA(R) Adaptive Authentication, RSA(R) Digital certificates solutions, RSA(R) Hybrid Authenticators, RSA(R) enVision, RSA(R) Federated identity supervisor and RSA(R) Key manager Suite certification courses convey introduced assurance to customers that their options are certified as interoperable to assist them achieve sooner time to deployment and decrease ordinary charge of ownership. The RSA Secured partner application reflects RSA's commitment to driving artistic collaboration across the trade and help requisites-based mostly interoperability with its guidance-centric safety options to assist protect guidance, identities and infrastructures. For more assistance, please talk over with

extreme Networks, Inc.

extreme Networks gives converged Ethernet community infrastructure that aid data, voice and video for enterprises and service providers. The enterprise's community options characteristic excessive efficiency, excessive availability and scalable switching options that permit groups to address precise-world communications challenges and opportunities. working in additional than 50 nations, excessive Networks gives wired and wireless relaxed LANs, records middle infrastructure and service provider Ethernet transport solutions that are complemented via international, 24x7 provider and aid. For greater assistance, talk over with: extreme Networks, ExtremeXOS, BlackDiamond and Summit are either registered trademarks or trademarks of excessive Networks, Inc. in the u.s. and different nations. EMC, RSA, enVision, Secured, and SecurID are registered emblems or logos of EMC business enterprise.

All different emblems are the property of their respective homeowners.

For more counsel, contact: severe Networks Public family members Greg cross 408/579-3483 e-mail Contact supply: severe Networks, Inc.

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A Stuxnet-style ransomware attack on the control systems on which our industrial infrastructures depend is a tempting prospect for cyber-criminals keen to repeat their success extorting payments from enterprise sector victims.

New information about the capabilities of Stuxnet revealed in the recent documentary film ‘Zero Days’ has revived concerns about the potential impacts of cyber attacks on critical infrastructure such as power stations, chemical plants and fuel refineries. The movie explains with chilling resonance how, in 2010, the state-sponsored Stuxnet worm managed to gain destructive control of the programmable logic controllers (PLCs), which automated electromechanical processes inside gas centrifuges used for isotopic separation of uranium at Iran’s Natanz nuclear facility.

Very many installed PLCs – along with other types of operational technology (OT) such as industrial control and SCADA (supervisory control and data acquisition) systems – are innately insecure, because they were not designed to be secure; nor were they designed to be easily retro-secured to current requirements. Effort has gone into how to make aspects of OT safe in the years since Stuxnet first struck, but subsequent malwares aimed at industrial systems keep coming: Duqu (2011), Flame (2012), Gauss (2012) – the three so-called ‘cousins of Stuxnet’ – BlackEnergy (2015), Citadel (2012), Energetic Bear/Havex (2014), Irongate (2016), and PLC Blaster (2016).

While such attacks have caused their share of problems to power stations and utility assets around the world, the newer cyber-scourge of ransomware has yet to openly turn its disruptive powers on the computerised systems that monitor or manage the physical state of an industrial or infrastructural control system – physical devices such as pumps and valves. This is set to change, warn industry experts, as cyber criminals figure out how to repurpose their dark arts into a profitable model for targets in OT environments.

“In the typical enterprise IT environment, the ‘crown jewels’ that are most important to the victim, and thus the target of any attacker, is the company’s data, which explains the success of recent ransomware strains,” explains David Formby, research team leader at the Georgia Institute of Technology’s School of Electrical and Computer Engineering. “Recent attacks on hospitals have demonstrated how profitable ransomware can be when used to hold operationally critical assets hostage with the threat of human harm, and reports suggest that attackers are beginning to shift their focus to ICS networks [within OT environments].”

In OT environments, Formby adds, while there may be some intellectual property data of value to be filched, for commercial entities, such as utility companies, the real crown jewels are the continued availability and safe operation of their facilities.

“We expect ransomware to go one step beyond customer data, to compromise control systems themselves,” Formby has said. “Compromise of the PLCs is a next logical step. That could allow attackers to hold critical systems hostage.”

In such a scenario, the top goal of the attacker is to cause the victim enough lost revenue from system downtime, and threaten enough damage to personnel and expensive equipment, to make paying the ransom more attractive than other means of restoring the facility, Formby explains. This is achieved by stealing the original PLC program, locking down the PLC, encrypting the original program, and adding a ‘logic bomb’ (code that sets off a malicious function when specified conditions are met) in the PLC code that will start dangerously operating outputs if a ransom is not paid in time.

“The key aspect of ICSs is their direct control of physical systems, which have a direct impact on human safety,” says Arun Subbarao, VP: engineering and technology at Lynx Software Technologies, and the company’s representative on the Industrial Internet Consortium Security Forum. “The worst-case scenario is a malicious actor taking control of a nuclear facility, water treatment facility or chemical plant, and then threatening large-scale disaster if their ransom demands are not met.”

The Georgia Tech research team provided evidence of its concerns at the RSA Conference in February 2017, when it demonstrated ransomware it had developed that could take control of a simulated water treatment plant. After gaining access, the researchers were able to command PLCs to close valves, increase chlorine added to water and display false readings.

The simulated attack was set up to highlight vulnerabilities in the control systems used to operate industrial facilities such as manufacturing plants, water and wastewater treatment facilities and building management systems for controlling escalators, lifts and heating, ventilation and air-conditioning.

Georgia Tech is not alone in its belief that ICS/SCADA networks have come to the attention of cyber-criminal gangs. The recent proliferation of ransomware of all kinds evidences that this strain of malware is viewed as a future money-spinner by criminal threat actors.

Cyber-security solutions vendor Kaspersky Lab suggests that ransomware is a “rising threat” to ICSs. Its Kaspersky Industrial CyberSecurity Solution Overview 2016 reports that the range and diversity of ransomware “escalated massively” between 2015 and 2016, and that the emergence of ransomware “is highly significant for the industrial sector [because] such infections may cause high-impact, wide-ranging damage to systems, making ICSs a particularly attractive potential target”. Ransomware designed to attack industrial systems may have its own specific agenda – instead of encrypting files, “the malware may set out to disrupt operations or to block access to key assets”.

The threat of ransomware in ICSs “raises the game, [as] potentially there is more than just money at stake – whole governments and communities of people can be seriously impacted”, says Mark Carolan, head of R&D at BSI Espion. “Cyber-extortionists holding a SCADA system to ransom could mean lack of availability, and therefore loss of control. Losing control of industrial physical processes not only has financial implications, but consequences that could endanger human lives.”

Ransomware attacks in ICS environments “will seek to halt the business, disrupt production, or otherwise harm the bottom line – harm to the business is secondary to safety, but it is still incredibly important [as a coercive lever],” says Tim Erlin, security director and IT risk strategist at Tripwire. “A ransomware attack like this needs a capability to execute, and a means to request the ransom. Ransomware needs leverage, and safety is the leverage that we will see used.”

Cyber-security practitioners in OT evidently face multiple challenges when it comes to protection of vulnerable industrial systems. Foremost among these is recognition of the extent of the attack surface (the sum of the different points – attack vectors – where an attacker can try to enter data to an environment).

They must also disabuse themselves of the notion that historical ‘isolationism’ of the types of critical industrial systems will continue to protect operations against the looming likelihood of ransomware threats. This is because ‘airgaps’ supposed to exist around ICS/SCADA systems are narrowed by the requirement to integrate OT with IT platforms – and that includes links to the internet.

“While it is argued that ICS and SCADA systems are segregated, the reality is that the ‘wall’ which separates OT and IT is permeable – the adoption of Ethernet, and other standard network technologies, delivers benefits in industrial controls, but also introduces risk,” says Edgard Capdevielle, CEO at Nozomi Networks. “Just as it is hard to avoid the Earth’s gravitational pull, the introduction of Ethernet draws in more layers of connectivity.”

The reality is that many ICS and SCADA systems are not truly air-gapped, but rather segmented or segregated logically, adds Erlin. “Using tools to separate networks can work, but requires monitoring and maintenance to ensure that inadvertent changes aren’t introduced, and that malicious attackers do not gain access.”

“The airgaps between SCADA systems and the rest of the network in many organisations no longer exist,” says Amol Sarwate, director of vulnerability research at Qualys. This has come about due to three compelling requirements, he explains: “First, one reason for connecting SCADA systems to the rest of the network is for remote management. A second reason for narrower airgaps is to get easy access to the data SCADA systems generate. The third – and most prevalent – reason is misconfiguration or network design done too quickly, with ease-of-use in mind rather than security. Thus, one can find many SCADA systems not only connected to other networks inside the organisation, but even accessible on the internet.”

Businesses “need a higher level of visibility throughout their supply chain and a real-time information flow to optimise costs and gain competitive advantage, so they demand insight from SCADA systems to achieve this”, says Salvatore Sinno, chief security architect at Unisys. “From a cyber-security standpoint, these systems are a huge challenge and readily exploitable.”

The adoption of remote access support, made available through connected devices, has also transformed traditional maintenance models, says William Culbert, director of solutions engineering at Bomgar: “[It has] drastically reduced costs and improved efficiencies. Many SCADA systems are integrated into critical national infrastructure, meaning the ability to quickly and easily resolve a technical issue is key, but it is also having a knock-on effect causing the narrowing of this segregation.”

Broader developments in ICT technology make closer connectivity between ICSs and the internet inevitable, say some observers. The Industrial Internet of Things (IIoT) will prove influential in ‘enfranchising’ the ICS/SCADA/PLC class of technology, according to Tripwire’s Erlin – and with good reason.

“Organisations are not expanding connectivity just for fun – there are commercial objectives at play,” Erlin says. “There is clear value to increased communication and access, whether you are a business looking to maximise profit, or a service looking to maximise delivery. The expansion of connected devices and technology comes with risk. The development and deployment of an IIoT brings safety to the top of that risk assessment.” When connected devices can make material changes in the physical world, life and safety become especially relevant to cyber security, Erlin points out.

“The IIoT will be a factor, as more data will be collected and analysed,” agrees Nozomi’s Capdevielle, “plus modernised ICS systems will become increasingly dependent on external influences to remain current – such as remote updates, patches, and perhaps even routine maintenance – all further muddying the water.”

The scale of the ‘attack surface’ is almost impossible to estimate, says Sarwate at Qualys, and implementing security upgrades to the number of installed ICS/SCADA systems, even just in developed countries, is a huge and expensive undertaking. “Vendors have started implementing good security controls for newer ICS products, but older ICS/SCADA systems are intended to last for decades,” Sarwate says. “For newer products, extra cyber-protection need not imply higher prices, but we have seen it in other spaces.”

Even where commercial utilities companies, for instance, have begun to identify and address vulnerabilities in their most critical infrastructural assets, there comes the challenge of employing technical practitioners with the requisite skills to upgrade and patch vulnerable industrial equipment and deploy safeguards against ransomware and other malicious cyber-attacks. The problem is compounded by the fact that many ICS engineers who could be skilled to implement better security on systems they have maintained for years are near the end of their careers, and may soon prove to be a rather rare resource.

“ICS security skills are scarce, relatively new, and can only grow. You have ‘technology boomers’ reaching retirement and leaving the profession,” says Capdevielle. “Attracting and retaining young talent is another challenge. Even when you do, the skillset needs to change rapidly to keep pace with the ever-changing technologies and risks. This isn’t going to be resolved any time soon, so in the meantime we need to close the gap with security analytics, managed services, and converging OT and IT skills, so that cyber-attacks initiated via ransomware can be identified and stopped.”

There is most definitely a skills shortage issue in relation to professionals operating in the industrial control market, agrees Culbert at Bomgar. “A major proportion of ICSs were developed, programmed and integrated years ago, creating almost a time capsule from the technology and software the developers used when running these legacy systems,” Culbert says. “In conjunction with this, the security professionals of 2017 have not been educated in or experienced the legacy security software itself, causing a skills shortage in the space.”

Certified ICS and SCADA security practitioners equipped with skills to address the threats, vulnerabilities and risks specific to this domain are in high demand, says Carolan at BSI Espion. “Industrial systems engineers often lack [cyber-security management] skills because systems they managed were isolated from external connection, and therefore previously faced no external threats.” This scenario has changed completely – OT professionals now need cyber-security skills, Carolan says.

“It is important that plant managers and industrial staff have an in-depth knowledge of IT and networking issues,” says Noel Sheppard, director at Distec. “There is not so much a skills gap as a tendency to work in silos. By bringing multi-disciplined teams together during the infrastructure design stages, we can work together to embrace the ongoing convergence OT and IT.”

When ransomware attacks on industrial systems start, what lessons can be derived from analysis of other malware that targets such technology? In publicity terms, Stuxnet raised awareness regarding cyber threats in the industrial sector, says Subbarao at Lynx Software Technologies: “However, it is unclear if this has resulted in technology changes to combat this threat. The industry is overly reliant on network-based protection mechanisms whereas the key solution to this problem lies in platform protection.”

The issue is that “once you’ve established IT connectivity it’s difficult to put the genie back in the bottle”, says Capdevielle. “Each of these avenues are potential points of weaknesses that can be compromised by hackers burrowing in or malware such as ransomware detonating internally and then radiating out.”

Managers of critical ICS applications should envision a scenario where “an interface or the control system is infected by ransomware, and the factory production is brought to a halt,” warns Sarwate at Qualys. “In addition to putting protection mechanisms in place, managers should now prepare for successful attack scenarios.”

For Culbert, the Stuxnet worm “identified a key learning that the industry has had to take heed of: changes in the virtual world have a direct impact on the physical world. It’s taught OT asset owners that nothing is truly air-gapped, and that every asset or system is targetable. Before Stuxnet, no-one had witnessed a weaponised piece of malware that could look for the right devices in the right locations, and also took all variables into consideration. Security standards were dangerously low and needed to be acted upon – fast.” 

Logic bomb: Code intentionally inserted into a software system that will set off a malicious function when specified conditions are met.

Operational technology (OT): Application of computers and computerised systems dedicated to detecting or causing changes in physical processes through direct monitoring and/or control of physical devices such as valves, pumps, etc.

Programmable logic controller (PLC): Industrial digital computer ruggedised and adapted for the control of manufacturing processes such as assembly lines, robotic devices, or activities that require high-reliability control, ease-of-programming, and process fault diagnosis.

Ransomware: Malware that installs covertly on a victimised device, and that either mounts the cryptoviral extortion attack from cryptovirology that holds the victim’s data hostage, or mounts a cryptovirology ‘leakware’ attack that threatens to publish the victim’s data, until ransom is paid.

SCADA (Supervisory control and data acquisition): Control system architecture that uses computers, networked data communications and graphical user interfaces for high-level process supervisory management, but uses other peripheral devices (such as PLCs) to interface to the process plant or machinery.

RSA enVision(TM) Solution Named in Leaders Quadrant in Analyst Firm's Magic Quadrant for Security Information and Event Management | real questions and Pass4sure dumps

BEDFORD, Mass., May 14 -- RSA, The Security Division of EMC (NYSE:EMC), today announced that it is positioned in the Leaders quadrant within Gartner's Q12007 Magic Quadrant for Security Information and Event Management. This designation was based on RSA enVision(TM) solution's completeness of vision and ability to execute, and appears in the May 2007 report by Mark Nicolett and Kelly M. Kavanagh entitled "Magic Quadrant for Security Information and Event Management, 1Q07."

Security Information and Event Management (SIEM) solutions - such as RSA enVision technology, RSA's solution acquired from Network Intelligence - are a critical piece of an overarching, information-centric security strategy. The technology enables companies to collect, monitor, analyze and report on security event-related activity throughout the IT infrastructure - in the network, in enterprise applications, on mainframes, on desktops, in storage devices or elsewhere. SIEM solutions also ease the burden of proving compliance with security policy and regulations, which is an enormous cost- and time-management issue today.

According to the Gartner report, "the SIEM market is driven by customer needs to analyze security event data in real time (for threat management, primarily focused on network events) and to analyze and report on log data (for security policy compliance monitoring, primarily focused on host and application events). SIM provides reporting and analysis of data primarily from host systems and applications, and secondarily from security devices - to support security policy compliance management, internal threat management and regulatory compliance initiatives. SIM supports the monitoring and incident management activities of the IT security organization, and supports the reporting needs of the internal audit and compliance organizations. SEM improves security incident response capabilities. SEM processes near-real-time data from security devices, network devices and systems to provide real-time event management for security operations. SEM helps IT security operations personnel be more effective in responding to external and internal threats."

RSA enVision technology is designed to provide a combination of both SEM and SIM capabilities.

"Security and compliance log event data has emerged as a critical type of information that organizations need to manage - and as the leader in information management, EMC is well positioned to provide solutions that maximize the value of this type of business intelligence," said John Worrall, vice president, Information and Event Management Group at RSA. "We are proud that the report from Gartner analyzes RSA and places us in the Leaders quadrant in this market, and we're extremely pleased that we can leverage the combined RSA and EMC expertise with software, hardware and services to deliver a complete solution to our customers."

Customer Success with RSA enVision Solution

The Independent Electricity System Operator (IESO) uses RSA enVision technology to monitor its network for security breaches and suspicious activity. IESO manages the power system for Ontario, Canada and relies on enVision technology to automate the collection, analysis and scheduled reporting of event log data produced by more than 2,500 network security devices and to help comply with recent North American Electric Reliability Council (NERC) guidelines.

"After analyzing a number of different products, we chose RSA enVision technology because of its ease of deployment and the fact we could seamlessly integrate it into our existing network," said David Lewis, information security officer at IESO. "Security infrastructure protection is extremely important to my business and 12 million residents in Ontario rely on continuous service. RSA enVision technology offers the only complete end-to-end solution for data collection, management, analysis and reporting."

About the Magic Quadrant

The Magic Quadrant is copyrighted 2007 by Gartner, Inc. and is reused with permission. The Magic Quadrant is a graphical representation of a marketplace at and for a specific time period. It depicts Gartner's analysis of how certain vendors measure against criteria for that marketplace, as defined by Gartner. Gartner does not endorse any vendor, product or service depicted in the Magic Quadrant, and does not advise technology users to select only those vendors placed in the "Leaders" quadrant. The Magic Quadrant is intended solely as a research tool, and is not meant to be a specific guide to action. Gartner disclaims all warranties, express or implied, with respect to this research, including any warranties of merchantability or fitness for a particular purpose.

About RSA

RSA, The Security Division of EMC, is the premier provider of security solutions for business acceleration, helping the world's leading organizations succeed by solving their most complex and sensitive security challenges. RSA's information-centric approach to security guards the integrity and confidentiality of information throughout its lifecycle - no matter where it moves, who accesses it or how it is used.

RSA offers industry-leading solutions in identity assurance & access control, encryption & key management, compliance & security information management and fraud protection. These solutions bring trust to millions of user identities, the transactions that they perform, and the data that is generated. For more information, please visit and

CONTACT:Jenn McManusRSA, The Security Division of

Sandra HeikkinenOutCast Communications212-905-6043rsa@outcastpr.comfor EMC Corporation

Source: EMC Corporation

Web site:

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Science and Technology Drive the New Manufacturing | real questions and Pass4sure dumps

Executive Overview

In the years ahead, scientific breakthroughs will lead to new technologies that will help define  the new manufacturing with the next generation of products and the associated manufacturing processes.  Physics, chemistry, materials science, biology, and mathematical simulation will all come together to enable manufacturers to design and build lighter, stronger, and more adaptable products for consumers, industry, and infrastructure, including both transportation systems and smart cities.  Merging areas such as materials science and additive manufacturing will be the game changers for manufacturing in the 21st century.

Beyond just automation and robotics, future manufacturing will involve an interdisciplinary mix of physics, chemistry, biology, and material science.  Technologies like generative design will allow product design engineers to create optimal functional parts that can then be produced by advanced additive manufacturing (AM) processes.

New advanced materials designed using simulation at the molecular and quantum levels are being developed to meet specific product requirements for fit, form, and function. This allows today’s engineers to create new materials that fit product requirements, rather than design a product based on available materials.  Moreover, with additive manufacturing processes, designers can now create products using materials, shapes, and configurations that would only be possible to produce using additive approaches.  Many products are being designed specifically for additive manufacturing.

AM also benefits directly from predictive material science modeling. AM techniques are becoming faster and more precise, yet still limited by the range of materials suitable for “printing.” Material behavior and physical characteristics can be tested in silico to develop new materials tailored for the AM process. 3D models and physics simulations can optimize structures iteratively for printing and use.  Recognizing this transformative opportunity for AM and other advanced manufacturing technologies, leading PLM suppliers now offer a portfolio of complementary solutions designed to support end-to-end materials and product design.

Material Science Is Transforming Industry

The history of civilization is closely interwoven with the discovery and utilization of new materials. From stone to bronze to iron, each discovery catalyzed a significant advance in society, making new tools and technologies cheaper and more available. This is especially new manufacturing dsnewmfg.JPGtrue today. New materials are modernizing everything from airplanes to smartphones. This creative churn has launched something of a global industry renaissance in materials science research.

Clearly, today’s consumers demand increasingly better products. Cars must drive farther using less gasoline, medical devices must become smaller and easier to manufacture (thus more affordable), batteries must charge faster and last longer. But there are limits to what existing materials can provide. New technologies like additive manufacturing offer groundbreaking opportunities in product design yet are restricted by the materials they can utilize effectively. Scientists and engineers must be innovative and adopt novel materials and approaches to take on these challenges. To make this quantum leap forward we need a thorough understanding of not only what materials could work, but also why they work. Technologies such as 3D materials modeling and simulation and generative design can move us toward this improved understanding.

Today’s material science researchers are beginning to leverage 3D modeling and simulation to characterize materials properties. By exploring their fundamental physical and chemical interactions down to the subatomic level, they can gain an understanding of the material properties we can see and feel.  Each interaction – from the wave functions that govern the movement of individual electrons to the interface stability of a resin and carbon fiber composite – creates the properties we observe by modeling these materials. These models capture snapshots of these systems, helping researchers better understand how materials work in a relatively low-resource environment. Armed with this knowledge, researchers can refine materials to fit the unique requirements of their projects to intelligently design the next generation of advanced materials and products.

The Way We Make Things Undergoing Fundamental Change

New, high-performing substances from exotic alloys to super-strong composites underpin many of the industry-disrupting technologies of the past few years. These advanced materials are also changing and disrupting many traditional manufacturing processes. As a result, companies face mounting pressure to create new, high-performing materials that can help them tackle today’s greatest business and manufacturing challenges.  These include developing modern transportation platforms, improved civil infrastructure, “smart” cities, and sustainable consumer products; dealing with harsh environments; and even exploring beyond our planet. Traditional research methods that rely on physical experimentation alone are struggling to keep pace with the shortening product lifecycles required to excel in our 21st century marketplace.

Forward-looking manufacturers and advocates of nanotechnology envision the seamless integration of materials science into product design. Organizations that have adopted this philosophy are advancing breakthrough technologies and new materials with novel applications. We’re already seeing the effects of these technologies across the aerospace, automotive, industrial equipment, specialty chemicals, bulk petrochemicals, high tech, and consumer packaged goods (CPG) industries. For example, aircraft manufacturers like Boeing and Airbus have introduced new airframe structures made almost entirely of carbon fiber composites that are strong, stiff, lightweight, and easy to manufacture.

Likewise, automotive companies are utilizing carbon fiber-reinforced thermoplastics to lighten the body of newer model cars. Precursor components can be heated, combined with resin, and then injected into molds to form the components of the car body.  Such techniques offer greater flexibility in body design while maintaining the strength required for passenger safety. Moving beyond traditional manufacturing techniques to additive manufacturing affords even greater flexibility in body design. New and recycled plastics create durable, aesthetically pleasing automobile components while also reducing noise, vibration, and production costs and improving fuel efficiency and sustainability. These and the other opportunities offered by additive manufacturing could significantly restructure the transportation and mobility industry as we know it.

In the same vein, new battery technologies are disrupting multiple industries. Beyond electric vehicles, which have already catalyzed a momentous shift in the automotive industry, consumers are placing increasing demands on personal electronics to keep pace with our increasingly digital world. Batteries must charge faster, last longer between charges, and offer extended lifespans.

As a result, leading producers of consumer electronics are exploring materials that improve upon traditional lithium-ion batteries. We are seeing a range of new compounds and materials including solid-state lithium-ion, graphene polymer cells, laser-produced supercapacitors, fluoride-ion, magnesium-ion, sodium-ion and more that offer higher theoretical capacities and energy densities than their mass-market counterparts. Some of these compounds are prone to shortened lifespans due to decomposition in their electrolyte formulations. To address this issue, researchers are exploring hybrid organic-inorganic gelled electrolyte matrices that can improve electrochemical stability during cycling.  All these research approaches demonstrate the promise advanced materials offer.

Increasing demand for more advanced materials drives researchers to explore new areas for inspiration.  Unconventional feedstocks, structures based on nature, and 2D materials provide the foundation for technologies such as flexible circuits for wearables, autonomous vehicles, and next-generation aircraft. Researchers will have to venture even further afield to answer today’s most pressing materials science questions. Some examples of material science innovation that are having an immediate effect on industry include:

  • Carbon fiber composites: Advances in carbon fiber composites are transforming transportation. Beyond lightweight structural components that simplify construction and lower fuel use, composite materials improve the durability of aircraft like the Boeing 787 Dreamliner, as carbon-based composites resist corrosion and impacts better than their metallic counterparts.
  • Organic semiconductors: The seemingly limitless variation available in organic compounds means that the work functions and electrical properties of novel molecular electronics can be “tuned” for specific applications, from organic light-emitting diodes (OLEDs) to solar cells to printable circuits.
  • Catalysts for renewable fuels: For decades, catalysts have streamlined the production of petrochemicals and fossil fuel-based energy. However, new catalysts offer the ability to split water into hydrogen and oxygen using only sunlight, potentially lowering the barrier to the economic production of clean burning and renewable energy.
  • Virtual Testing via Materials Modeling and Simulation

    Materials modeling and simulation provides the foundation for bringing materials science research into the 21st century. The few resources needed to build a model compared with physical experimentation allow researchers to explore a wider range of solutions to a given problem.

    Consider the often contradictory nature of consumer goods research.  A seemingly straightforward and mundane product like a laundry detergent must remove stains yet preserve colors; add fresh scents while eliminating unpleasant ones; and be strong enough to break down dirt yet safe enough for prolonged contact with skin. Each of these contradictions are critical to the performance of the final product, yet also presents unique engineering challenges. Modeling and simulation allow these challenges to be examined down to the subatomic level.

    Advanced materials will also have enormous impact on vehicles for land, air, and sea transportation.  Stronger, lighter, and more adaptable to the explicit function and form requirements of the vehicles, these advanced materials will change the very face and future of all these industries.

    Due to the large variety of material properties, materials modeling must bring together a corresponding multiplicity of analysis tools to simulate and analyze mechanical and physical properties, from electronic and atomic models to mesoscale models. Design engineers can now look to the possibility of having a new and unique material designed to meet the specific form and functional requirements of the part. Quantum mechanics simulations can explore the thermodynamic stability of the material components and atomic-level simulations can assess the strength of molecular bonds and interface energies between the components to predict material strength.

    Combining multiple approaches highlights the different aspects of exploratory material formulation and thus builds the foundation for the understanding scientists need to predict the properties of materials. Armed with this knowledge, they can better determine which materials (or combinations of materials) to test in the laboratory. In fact, virtual testing can (and should) precede and guide physical testing.

    To achieve truly materials-based product design, researchers must, at some point, address the design of the structures and systems that will comprise the final product. Numerical simulation methods such as finite element analysis (FEA) can determine the behavior of a completed part based on its shape and composition. Such computational approaches allow engineers to optimize the shapes and structure of new parts.  Coupled with modeling and simulation, this maximizes the use of materials developed upstream in the value chain.  As a result, teams of modelers can attack design problems from multiple angles and collaborate to optimize parts and, eventually, systems without constructing a single physical prototype.

    Materials Science Research, Artificial Intelligence, and Machine Learning

    Modeling, simulation, and advanced analytics are excellent tools for transforming of data into knowledge, but that is only part of the story. Organizations must also manage this knowledge in such a way that it is available to all stakeholders across the product development lifecycle.

    Beginning with the laboratory scientist’s research, this process progresses through various lab teams for reviews and confirmations under the direction of lab managers who plan, assign, and schedule research activities. The process can generate a vast number of reports, reviews, models, and test results. Multiply this work by hundreds or thousands of separate material variations and the volume of data and knowledge quickly becomes enormous.  Sharing this knowledge effectively among all participants at each point in the research process requires moving beyond siloed approaches and adopting a more digitalized approach using tools such as an electronic lab notebook (ELN).

    With many disparate sources of information, only a centralized knowledge repository like an ELN can provide a common thread along the entire R&D lifecycle. By connecting all the research related to a given product in a unified, shareable environment, the ELN reduces much of the complexity and elucidates many of the interdependencies of product development. By providing traceability, the ELN establishes the chain of intellectual property development. It collects and connects all scientific, engineering, testing, standardization, certification, and manufacturing data in a single place, creating a knowledge base for every organization’s most powerful asset, its people.

    New Materials for Existing Industries and New Manufacturing

    Research and development approaches across many industries are transforming as companies seek novel solutions to old problems such as light-weighting structures, improving energy storage, and democratizing AM. This is already impacting industries such as aerospace and defense, automotive, medical devices, and energy generation.

    Next-generation Batteries Critical to Future Energy Use

    The next generation of batteries will need to store more power and last longer, especially as new technologies like electric vehicles become more widely adopted. However, today’s battery materials are reaching the limit of their capacity. To achieve true mainstream adoption of the electric vehicles and “smart” buildings and cities, discovering the next new material for these batteries of the future is becoming crucial. From solid-state to hydrogen-based, batteries are changing the world; materials science can help overcome the remaining roadblocks.

    Researchers in this area have focused their attention on solid-state batteries and the materials needed to build them. Solid-state batteries promise to do away with the liquid compounds that have provided electrical current ever since early inventors dipped some copper plates into a brine solution.  Liquid electrolytes soon became more hazardous as substances like sulfuric acid replaced the brine, a development still used in vehicles to this day.

    Higher powered lithium-ion batteries can be a fire hazard.  Solid-state batteries will mitigate this risk, recharge much faster, store significantly more power in a given volume, and - especially interesting for automobile engineers - can be molded into many shapes. However, solid-state batteries currently remain prohibitively expensive to produce at scale. Continued research into new materials is one way that researchers are working to tackle this challenge. Improving materials performance can drive large-scale industry acceptance, which could unlock the economies of scale needed to decrease initial costs.

    Companies are looking at a more radical change in the technology. For example, Sakti3, a Michigan startup, is trying to commercialize a lithium-ion battery with a solid electrolyte.  Sakti3 has found a way to make a solid-state lithium battery with a thin-film deposition process.  This technique is already widely used to produce products such as solar panels and flat-panel display screens. This solid-state technology will offer about double the energy density, which could double the range in an electric car.

    The firm’s edge is knowing what materials to use and how to make the process cost-effective. Everything was worked out, simulated, and tested virtually before the company built a pilot production line. As the firm selected materials and developed processes, the virtual computer tests enabled it to forecast the cost of scaling up production.

    Researchers at the DOE’s Lawrence Berkley National Laboratory are working on a magnesium-ion battery that should provide higher energy density than lithium. The material they came up with, magnesium scandium spinel, has ion mobility comparable to solid-state electrolytes for lithium batteries.  The team at Berkley point to a concerted effort to bring together computational science, synthesis, and a variety of simulation techniques to identify a new class of solid conductors that can transport magnesium ions at unprecedented speed.  This is essential for conductivity and, ultimately, a new class of solid-state batteries.

    Automotive companies, like Toyota, are focusing on solid-state battery R&D. Toyota maintains that solid-state batteries are the technology closest to the level of practical applicability required to equip their electric vehicles for volume production. Toyota plans to commercialize them by the early 2020s.

  • Executive Overview
  • Material Science Is Transforming Industry
  • Virtual Testing via Materials Modeling and Simulation
  • New Materials for Existing Industries
  • Recommendations

    ARC Advisory Group clients can view the complete report at ARC Client Portal 

    If you would like to buy this report or obtain information about how to become a client, please Contact Us    

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